Factory Manager Vacancy at Dangote Industries Limited

Overview

Responsibilities

• Production & Operations Management:
• Plan, organize, and manage daily factory operations to meet production targets.
• Monitor all stages of PP woven sack manufacturing:
• PP extrusion/tape plant
• Circular looms
• Lamination lines
• Flexo/rotogravure printing
• Cutting, stitching & finishing
• Optimize machine running time, reduce downtime, and ensure efficient workflow.
• Implement production schedules and allocate manpower effectively.
• Quality Assurance:
• Ensure production quality aligns with customer specifications and industry standards.
• Coordinate with the QA team for in-process inspections and final quality checks.
• Drive corrective and preventive actions (CAPA) for any quality deviations.
• Maintenance & Equipment Management:
• Coordinate with the maintenance team for preventive and breakdown maintenance.
• Ensure proper upkeep of machinery, tools, and utilities (air compressors, generators, boilers, etc.).
• Monitor machine performance and recommend upgrades or replacements as needed.
• People Management:
• Lead, supervise, and motivate production staff, supervisors, and machine operators.
• Conduct training on safety, productivity, and quality standards.
• Resolve workforce issues and ensure a disciplined, productive work environment.
• Inventory & Cost Control:
• Monitor raw material usage (PP granules, masterbatch, BOPP films if used, inks, chemicals).
• Ensure optimal stock levels of raw materials, spares, and consumables.
• Control wastage and scrap, and implement cost-saving initiatives.
• Safety & Compliance:
• Ensure the factory complies with health, safety, and environmental regulations.
• Implement safety protocols and ensure safe working practices.
• Oversee housekeeping and adherence to 5S/lean manufacturing principles.
• Reporting & Communication:
• Prepare daily/weekly/monthly production reports.
• Communicate production status, challenges, and requirements to management.
• Coordinate with sales, procurement, and logistics for smooth operations.

Requirements

• Education:
• Minimum requirement: Bachelor’s degree in Mechanical Engineering, Production Engineering, Polymer Technology, or equivalent.
• Added advantage: Strong knowledge of PP extrusion, weaving, lamination, printing, and finishing processes.
• Experience:
• Minimum requirement: 5–10+ years of experience in PP woven sack manufacturing; at least 3 years in a supervisory/managerial role.
• Added Advantage: Familiar with lean manufacturing, 5S, Kaizen, and ISO standards.
• Competencies:
• Production planning & coordination
• Team leadership & workforce management
• Quality & process control
• Technical troubleshooting
• Inventory and cost management
• Strong Analytical and decision-making skills.